Product Code: 1298
Brand: Freeze Dryer
Model: FDH86-300
Graphical synoptic display with real-time system status. Full system alarming. Historical data trending, with quick export capability. Power outage protection including product recovery routines. Comprehensive programming of unlimited custom recipes. Semiautomatic and fully automatic modes of operation. Available optional features include automatic Batch Reports
| Model |
FDH80-20S (Standard) |
FDH80-30X (Top-press) |
FDH80-50S (Standard) |
FDH80-50T (Top-press) |
| Material Temp (℃) |
-50~+70 |
|||
| Ice Condenser Temp (℃) |
-80 |
|||
| Vacuum Degree (Pa) |
<10 |
|||
| Freeze Drying Area (m2) |
0.24 |
0.3 |
0.7 |
0.5 |
| Water Capture Capacity (Kg/24h) |
6.5 |
6.5 |
10 |
10 |
| Tray specification (ф*h mm) |
300*400*15 |
295*335*15 |
360*500*15 |
360*500*15 |
| Quantity of Tray |
2 |
3 |
4 |
3 |
| Material Loading Capacity (L) |
4.5 |
4 |
10 |
8 |
| Temperature uniformity |
±1 |
|||
| Defrost Function |
Yes |
|||
| bottle ф22 |
760 |
805 |
1408 |
1056 |
| bottle ф16 |
940 |
1550 |
2728 |
2046 |
| bottleф12 |
2120 |
2800 |
4920 |
3690 |
| Power (V/Hz) |
220V/50Hz |
220V/50Hz |
220V/50Hz |
220V/50Hz |
|
380V/50Hz |
380V/50Hz |
|||
| Exterior dimension
(W*D*H) mm |
600*800*1000 |
800*630*1400 |
800*700*1530 |
750*1220*1500 |
| Model |
FDH80-100S |
FDH80-100T |
FDH80-200S |
FDH80-200T |
|
(Standard) |
(Top-press) |
(Standard) |
(Top-press) |
|
| Material Temp (℃) |
-50~+70 |
|||
| Ice Condenser Temp (℃) |
-80 |
|||
| Vacuum Degree (Pa) |
<10 |
|||
| Freeze Drying Area (m2) |
1 |
1 |
2 |
2 |
| Water Capture Capacity (Kg/24h) |
15 |
15 |
30 |
30 |
| Tray specification
(ф*h mm) |
360*480*15 |
600*480*15 |
500*900*15 |
500*900*15 |
| Quantity of Tray |
6 |
4 |
5 |
5 |
| Material Loading Capacity (L) |
15 |
15 |
30 |
30 |
| Temperature uniformity |
±1 |
|||
| Defrost Function |
Yes |
|||
| bottle ф22 |
2016 |
2016 |
4100 |
4100 |
| bottle ф16 |
3960 |
3960 |
7800 |
7800 |
| bottleф12 |
7200 |
7200 |
14400 |
14400 |
| Power (V/Hz) |
380V/50Hz |
380V/50Hz |
380V/50Hz |
380V/50Hz |
| Exterior dimension
(W*D*H) |
850*1450*1550mm |
1200*2100*1700mm |
||
| Technical advantages | |||
| 1 | All stainless steel plates are made of high-quality materials to ensure the smoothness of the enclosure surface, thereby meeting sterilization requirements. | ||
| 2 | The panel layer has high strength and can withstand long-term use | ||
| 3 | The panel layer is processed mechanically to ensure a high level of flatness and precision; | ||
| 4 | The temperature control accuracy of the panel layer is ±1°C (PID regulation); | ||
| 5 | 8mm×10mm -shaped sealing strips for doors can prevent ponding which more accords with the asepsis requirement. | ||
| Condenser (with coiled pipe) | |||
| SN | Name | Model/Specifications/Material | Number |
| 1 |
Condenser |
AISI 304L Stainless steel | 1 |
| 2 | Condenser coiled pipe | External coil | 1 |
| 3 | Temperature sensors
(condenser) |
Pt-100 thermal resistance, Class A | 1 |
| 4 | Valve for de-icing | Electric heating | 1 |
| Performance parameters | |||
| 1 | Design pressure | 0.15Mpa | |
| 2 | Design temperature | 128℃ | |
| 3 | Finish | Ra≤0.4um | |
| 4 | Coiled temperature Min | -60℃ — -70℃ | |
| 5 | Condenser frosting capacity | 20Kg/batch (the freeze-drying time depends on the material properties and thickness) | |
| 6 | Condenser type | Circular | |
| 7 | Coil arrangement style | Circular | |
| 8 | Defrosting method | Electric heating | |
| 9 | Viewing Window | Yes | |
| 10 | Pipelines connected to the box | Stainless steel 304 | |
| Technical advantages | |||
| 1 | All stainless steel plates are made of high-quality materials to ensure the smoothness of the enclosure surface, thereby meeting sterilization requirements. | ||
| 2 | The panel layer has high strength and can withstand long-term use | ||
| 3 | The panel layer is processed mechanically to ensure a high level of flatness and precision; | ||
| 4 | The temperature control accuracy of the panel layer is ±1°C (PID regulation); | ||
| 5 | 8mm×10mm -shaped sealing strips for doors can prevent ponding which more accords with the asepsis requirement. | ||
| Condenser (with coiled pipe) | |||
| SN | Name | Model/Specifications/Material | Number |
| 1 |
Condenser |
AISI 304L Stainless steel | 1 |
| 2 | Condenser coiled pipe | External coil | 1 |
| 3 | Temperature sensors
(condenser) |
Pt-100 thermal resistance, Class A | 1 |
| 4 | Valve for de-icing | Electric heating | 1 |
| Performance parameters | |||
| 1 | Design pressure | 0.15Mpa | |
| 2 | Design temperature | 128℃ | |
| 3 | Finish | Ra≤0.4um | |
| 4 | Coiled temperature Min | -60℃ — -70℃ | |
| 5 | Condenser frosting capacity | 20Kg/batch (the freeze-drying time depends on the material properties and thickness) | |
| 6 | Condenser type | Circular | |
| 7 | Coil arrangement style | Circular | |
| 8 | Defrosting method | Electric heating | |
| 9 | Viewing Window | Yes | |
| 10 | Pipelines connected to the box | Stainless steel 304 | |
| Vacuum system | |||
| SN | Name | Model/Specifications/Material | Number |
| 1 | Vacuum pump | 2VP-2D | 1 |
| 2 | Isolation valve of pump well | Pneumatic butterfly valve | 1 |
| 3 | Vacuum gauge | Pirani | 1 |
| Performance parameters | |||
| 1 | Final vacuum | <=10Pa | |
| 2 | Evacuation time | 20pa≤30min From atm to 20pa≤30min | |
| 3 | Leakage rate | 5×10-3pa.m3/sec | |
| Circulation system | |||
| SN | Name | Model/Specifications/Material | Number |
| 1 | Circulation pump | Stainless steel magnetic pump
|
1 |
| 2 | Thermal fluid | USA Dowcorning Silicon oil (low viscosity) | Right quantity |
| 3 | Heater | 2000w | 1 |
| 4 | Plate heat exchanger | Denmark | 2 |
| 5 | Temperature sensors(thermal fluid) | Pt-100 thermal resistor, class A | 1 |
| 6 | Pipe insulation materials | B1-grade thermal insulation cotton | 1 |
| Performance parameters | |||
| 1 | Heating rate | 1°C/min | |
| Electric control system | |||
| SN | Name | Model/Specifications/Material | Number |
| 1 | Electric standard | National safety standards | ／ |
| 2 | PLC | Japan | 1 |
| 3 | Breaker | French Schneider Electric | ／ |
| 4 | AC contactor | French Schneider Electric | ／ |
| 8 | Intermediate relay | Japan | |
| 9 | Solid State Relay (SSR) | USA | |
| 10 | Switching power supply | USA / 24V3A | |
| 12 | Hydraulic station | By Acculab | |
| 13 | Hydraulic cylinder | By Acculab | |
| 14 | Protection class | IP22 | ／ |
| Control type | Manual and automatic | ||
| Software function | |||
| 1 | Freeze drying (switch the type between manual and automatic randomly) | ||
| 2 | Defrost | ||
| 5 | Technique setting (recipe management) | ||
| Technical advantages | |||
| 1 | Multiple sets of passwords, multiple sets of operation permissions can be selected (this option is available for selecting a computer);
|
||
| 2 | Automatically or manually switch at any node;
|
||
| 5 | A friendly human-machine interface with display of various components, valve working status, temperature, and vacuum parameters; | ||
| 6 | Formula management can set multiple freeze-drying process curves | ||
| 7 | The automatic process of “freeze-drying” has a stage display function; | ||
| 9 | Can store data and record curves; | ||
| 11 | Corresponding software functions can be added according to the actual usage needs of users; | ||
| Utility list | ||
| 1 | Electricity-total electrical load | 7.5Kw (380V, 50Hz, 3Phase) |
| The equipment’s main technique parameter | ||
| 1 | Machine construction | Integrated design
Wall-penetrating type Clean area made of stainless steel sheets |
| 3 | Weight of unit | About 1 ton |
| 4 | Filling volume of vial | Φ22 mm, approximately 3300 pieces
Φ16 mm, 6000 pieces |
| 5 | Capacity of raw material for freeze drying
(suggestive value) |
15kg/batch (Max) |
| 6 | Cooling method | Water cooling |
| 7 | Power | 5.5KW |
| 8 | Power supply | 3 Phase , 380V |
| Verification documents system The details of verification documents system | ||
| SN | Name | Number |
| 1 | Site acceptance test | 1 |
| 2 | Operation manual | 1 |
| 3 | Maintenance manual | 1 |
| 4 | Wiring drawing | 1 |
| 5 | Instruction for the main parts | 1 |
| 6 | Verification report | 1 |
